We bring design into shape.

Professional product development up to series production.

The heart and engine of your success is our product development. Here, heads are put together, and “It´s impossible!” doesn’t happen with us. Because we advise, tinker and optimize until everything fits perfectly for the designers and for our customers.

Close cooperation from the beginning

In order for an idea to become a product, a drawing to become a prototype and the desired molded part to finally be produced in series, we rely on an intensive exchange between you and us. Only in this way are adjustments and optimizations possible again and again, which are implemented and re-evaluated directly in the ongoing process.

At our company, you are always welcome to get involved in the development process of molded wood parts as early as possible. The ideal way to turn great ideas into marketable and cost-effective products is to share ideas directly with us in Brakel.

We bring all our expertise and experience to bear to create products that meet all requirements in terms of appearance, stability, producibility as well as economical manufacturing.

Becker Detail

Punching of form fleece
In addition to cutting shaped fleece with water jets, we also offer punching. Special punching tools designed by us enable repeatable and precise processing.
Formfleece with variable thickness
The compression of a nonwoven moulded part is related to the desired feel and strength and can be customised. A particular advantage of the material is the possibility to vary the thicknesses, e.g. to create a handle.
Angle moulded part CNC
This angular moulding is a structural component for a modern cash register system. Precise milling and drilling is carried out in the CNC machining centre for the assembly of the electronic components. The picture shows the underside.
Double pivot as a timber joint
Slot and tenon as a wood connection are familiar to everyone. For a recliner chair, we have realised a plywood spar that has a radius-shaped double tenon that is glued in a shaped wood ring. This offers large gluing areas and thus a guaranteed strength of the upholstered chair.
3D moulded laminate
With one of our special pressing processes, it is possible to further push the limits of three-dimensional deformation of plywood mouldings with laminate cover layers in order to increase seating comfort. We will be happy to check which free-form surface geometries are suitable for this purpose.
Chair base
The customer’s wish was for a filigree but stable base frame made of plywood for an upholstered system furniture. The frame cross-sections taper elegantly in width and thickness. The powder-coated steel mounting plates are supplied assembled.
Moulded fleece Bonding of fittings
Many moulded fleece components are connected to other components by means of fittings. If you want to avoid visible screws for optical reasons, we offer to glue the connecting fittings. The fitting can be made of plastic, metal, wood or other materials.

Models, test seats and more:
We think ahead!

Our development team remains at your side, even when production has already started. Because many a requirement up to the desired product maturity only becomes apparent here. And if the required tools are not yet available, we build them ourselves – at reasonable prices.

In addition, we carry out our own strength tests of chairs and fittings in our test laboratory with chair testing machine, so that we can react early and in a targeted manner if necessary. Our cooperation therefore continues with full flexibility and reliability in the production process as well: At Becker Brakel, the development process does not end until the approval for the first product series has been granted. Feel free to put us to the test!

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